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Quench

The term commonly used in sealing engineering for an arrangement that applies a pressureless external medium (fluid, vapour, gas) to a mechanical seal's faces on the atmosphere side. A quench is used on the one hand when a single mechanical seal does not function at all or only within certain limits without auxiliary measures, and on the other hand when a double mechanical seal with pressurized buffer medium is unnecessary. The quench performs at least one of the duties described below; the numbers in brackets refer to the types of installation suitable for the given duty (the recommended installation is cited first), which are detailed in the following section.

Fluid quench

  • Absorption (2,1) or removal (3) of leakage by the quenching medium
  • Monitoring of the mechanical seal's leakage rate by periodic measurement of the level of the quenching medium in the circulation vessel (2) or thermosyphon vessel (2)
  • Lubrication and cooling of the standby mechanical seal (1)
  • Exclusion of air: For media which react with atmospheric oxygen in an undesirable manner, the quenching medium stops the leakage making contact with the atmosphere (3,2,1)
  • Protection against dry running: For applications subject to brief, process-induced undershooting of the vapour head and brief operation of pumps without liquid (submersible pumps) at the mechanical seal, the quenching medium prevents dry running of the mechanical seal (3,2,1)
  • Stabilization of the lubrication film: For operation under vacuum and/or sealing pressures close to the vapour head, the quenching medium stabilizes the lubrication film (2,3,1)
  • Cooling (2) or heating (3) of the side of the mechanical seal facing away from the product

Vapour quench (3)

  • Heating: For media with a high solidifying point the vapour quench prevents the leakage from solidifying in that area of the mechanical seal critical for its proper functioning
  • Exclusion of air
  • Removal of leakage

Gas quench (3)

  • Icing protection: With operating temperatures below 0° C (cryogenic mechanical seals), the injection of nitrogen or dry air into the seal cover prevents the mechanical seal parts on the atmosphere side from icing up
  • Exclusion of air
  • Removal of leakage

Depending on the given duty, the quenching medium seal takes one of the following forms:

  • Throttle bushings – the preferred choice for gaseous and vaporous quenching media, rarely for liquids
  • Pro-stuffing boxes – the preferred choice for vapour, less often for liquids
  • Radial shaft lip seals – the preferred choice for oils and water
  • Mechanical seals – the preferred choice for all circulating quenching fluids (cf. also tandem mechanical seals).
Quench installation in accordance with DIN ISO 5199 or API 610:

1. Dead-end quench

Frequently this consists of a transparent, ventilated reservoir positioned directly above the seal casing. With a vertical shaft, the space above the mechanical seal performs the function of the quench reservoir (cf. submersible motor pump). Quenching medium – preferably oil; API 610 recommends methanol.

DIN ISO 5199 API 610
No. 08  Injection of external fluid … for quenching Plan 51 Dead-ended blanket typically used with auxiliary sealing device
 

No. 13  .. quenching fluid from an elevated reservoir

2. Circulation

Circulation of quenching medium via a pressureless reservoir. Quenching medium – any suitable fluid.

DIN ISO 5199 API 610

No. 10  ... quenching fluid from an elevated reservoir; circulation of fluid by thermosyphon effect or by a pump system.

Plan 54 Circulation of clear fluid from externa system

Plan 52 Nonpressunzen external fluid reservoir with forced circulation

3. Throughflow

The quenching medium flows through. Quenching medium – fluid, vapour, gas.

DIN ISO 5199 API 610
No. 09  External fluid ... for quenching. Discharge into an exter nal system Plan 62 External fluid quench (vapour, gas, water etc.)

Examples for quenching media seals

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